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SAND CASTING

SAND CASTING

Sand casting, the most widely used casting process, utilizes expendable sand molds to form complex metal parts that can be made of nearly any alloy. The sand casting process involves the use of a furnace, metal, pattern, and sand mold. The metal is melted in the furnace and then ladled and poured into the cavity of the sand mold, which is formed by the pattern. The sand mold separates along a parting line and the solidified casting can be removed.

Designing & Pattern Making

We have CAD CAM Software giving foolproof methods for designing and patterns. A well equipped pattern shop and ancillaries for making wooden, metallic and shell patterns

Molding Shop

We have semi-automated and fully automated state of the art No-bake molding line to produce excellent quality of castings with higher productivity.

Melting Shop

Medium range induction furnaces of 3.5 tons capacity of sand castings and 0.5 ton capacity induction furnaces for Shell molded castings.

Fettling Shop

Excess material such as risers are removed using cutters, hand grinders to frame grinders, shot blasting removes any contaminants and creates a uniform finish.

Heat Treatment

Heat treatment is carried out in a highly controlled manner in specialized furnaces to ensure that the casting retains its original shape without cracking. The temperature is kept within very strict parameters to ensure that the casting complies with the required specification.

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